Free design proof on every custom order: no templates, no stock SKUs
Small door hangers, typically around 3.5 by 8.5 inches, are the budget option for door-to-door distribution. A compact size that keeps per-piece cost down when a campaign needs to cover a lot of doors. The smaller footprint means less room for copy, so these work best for a single offer, a coupon code, a phone number or a short reminder rather than a full-service breakdown. They're common for local service businesses, delivery menus and neighborhood canvassing where volume matters more than a large printed surface.
Small door hangers exist for one purpose: cover as many doors as possible without the per-piece cost getting in the way. At roughly 3.5 by 8.5 inches, they're the smallest common door hanger size, which keeps material and printing costs down when a campaign needs hundreds or thousands of pieces rather than a few dozen.
That smaller surface means the message has to be simple. A discount code, a phone number, a short service reminder or a single offer rather than a full list of services. Local service businesses (pest control, lawn care, cleaning, HVAC) use them for seasonal reminders and promotions, food businesses use them for delivery menus and specials, and community groups and campaigns use them for canvassing where reaching volume matters more than the size of the printed piece.
Construction is straightforward: a doorknob slot cut into the card, single-sided printing for most uses or double-sided for glass doors where both faces show, and a coated stock that holds up to a day or two hanging outside before someone notices it. Full-color printing is standard even at this size, since a clear call to action reads better than plain black ink for anyone glancing at it while unlocking their door.
Because the format is inherently limited on space, it's worth deciding on one clear offer or message before finalizing the design rather than trying to fit in everything a business does. A phone number, a QR code, or a simple discount code tends to work better than a paragraph of text. Quantity should match the actual door count on the distribution route, and it's worth ordering a modest buffer for any pieces that get damaged or discarded during distribution.
A door hanger is left outdoors on a handle, often for hours and sometimes overnight, so stock choice is about surviving weather rather than about feel. Card below about 250gsm goes limp in damp air and slides off the handle. Cover weights from 300gsm upward hold their shape, and for anything left in genuinely wet conditions a synthetic stock stops being an upgrade and becomes the only option.
Will it survive rain? Coated card handles damp air for a day. Sustained rain needs lamination or a synthetic stock. Plain card turns to pulp.
A door hanger is read by someone standing at their own front door with their keys in their hand, deciding in about two seconds whether it is worth keeping. That is a harsher filter than almost any other printed format faces. The offer and who it is from have to be legible at arm's length without being picked up, and everything else is secondary.
What has to be readable without picking it up? Who it is from and what the offer is. If those two are not clear at arm's length, it goes in the bin at the door.
Coating on a door hanger is weather protection first and appearance second. Gloss sheds light rain and wipes clean; matte reads calmer but absorbs more. Full lamination is the real step up. It makes the piece genuinely water resistant rather than merely water tolerant, which matters for anything distributed in a season where rain is likely.
Is lamination worth the cost? If distribution is weather-dependent, it is cheaper than reprinting a run that turned to pulp on people's doors.
The hanger works through a punched hole with a slot cut from it to the top edge, so it slides over a handle rather than needing to be lifted over it. The slot width and the hole diameter both matter: too tight and it will not go on modern lever handles, too loose and it blows off in wind. Rounded corners around the hole stop the card tearing where the load sits.
Why do mine keep falling off? Usually a hole too large for the handle, or a slot cut too wide. Both let wind lift the hanger free.
A compact format built for cost per piece, which is the metric that dominates door-to-door distribution at scale. Less paper per hanger and more per press sheet means a materially lower unit cost, and across several thousand doors that difference is usually larger than any gain from the extra space a bigger hanger would provide.
How much fits on a small hanger? One offer and one way to respond. That is often all a door hanger achieves anyway, whatever its size.
Tell us the season and the weather before choosing stock. A door hanger is left outside, and that decides this list more than appearance does.
A bonded film that makes the hanger genuinely water resistant rather than merely water tolerant. On weather-dependent distribution it is cheaper than reprinting a run that turned to pulp on people's doors.
The hole punched and the slot cut through to the top edge so the hanger slides over a handle. Both dimensions are set against modern lever handles rather than to an old standard.
A coupon, voucher or reply stub that detaches. It is the cheapest way to make door-to-door distribution measurable, since a returned stub proves the route worked.
An outline that follows a product or logo rather than a rectangle. On a door full of rectangular flyers, a shaped hanger is the one that gets looked at rather than swept up.
Same family, genuinely different jobs. Your current selection is highlighted.
| Door hanger | From | Size | Order it when |
|---|---|---|---|
| Standard Door Hangers | $190 | 4.25″ × 11″ | The offer needs explaining |
| Small Door Hangers | $180 | 3.5″ × 8.5″ | Volume distribution, cost per piece |
| Custom Door Hangers | $170 | Your size, shape or coupon | A shape, a tear-off or a special handle |
One offer and one way to respond. That is often all a door hanger achieves regardless of size, so the constraint is less limiting than it appears. It mostly forces the discipline the format needs anyway.
Per piece, meaningfully. Less paper and more hangers per press sheet. Across several thousand doors that difference is usually larger than any gain the extra space of a full-size hanger would deliver.
Yes, the hole and slot are cut to the same specification. The card is narrower but the hanging mechanism is unchanged.
Yes, though it takes a real share of the available area. If the coupon matters more than the message, that is fine; if both matter, the standard size is the better format.
There is a practical minimum rather than a hard one. Every run carries artwork checks, a proof and a press setup, so a very small quantity of small door hangers prices poorly per unit even though we will still make it. If you are ordering a small batch, ask for pricing at two or three quantities at once: the curve usually shows that a modest increase costs very little more in total.
The clock starts when you approve the proof, not when the order is placed, which is the part most people are surprised by. You get a proof first: a digital proof with the outline, hole and slot marked, plus any perforation line. You see exactly where the die removes material before anything is printed. Turnaround after approval depends on the finish: anything laminated, foiled or die-cut adds a stage that cannot be compressed without causing problems later. Tell us the date you actually need them and we will work backwards from it rather than quoting a generic lead time.
Print-ready artwork with bleed and a safe margin, supplied as a PDF, AI or EPS. Photographic elements should be supplied at the resolution the finished size needs, not the resolution that looks sharp on screen. If your file is not print-ready, say so when you order. We would rather fix it before the proof than after the run.
Yes. 3.5″ × 8.5″, volume distribution is the standard build, and the dimensions around it are yours to set. A size that sits efficiently on the press sheet often costs no more than a standard one, while an awkward proportion that wastes half the sheet does. Ask before you commit and we will tell you whether a small change to the dimensions saves a disproportionate amount.
In most cases they are the same product under a different name: the trade uses several terms for it depending on the region and the supplier. What actually defines this one is the build: 3.5″ × 8.5″. Order it when volume distribution, cost per piece. If you have seen it called small door hangers printing elsewhere, describe what it has to do rather than which name you found, and we will match the specification.
Yes. We provide free samples, and on small door hangers it is worth asking for one, because the difference between card and cover weight is obvious in the hand and invisible on a screen. Most orders run on cover weight, but ask for whichever you are weighing up. You also get a free design proof before anything goes to press, so nothing is printed that you have not seen.
The usual choices are lamination, die-cut hole and slot, perforated tear-off. Finish is not decoration on this product so much as a decision about how long it survives and how it reads in the hand, so it is worth choosing against the job rather than the budget. Tell us where the finished piece ends up and we will say which finish is doing real work and which is only adding cost.
Yes, and that is what almost every order here is. Nothing in this catalogue is a stock item: small door hangers are manufactured to the specification you give us, with your artwork on them. Send your logo as vector artwork where you have it, since that scales to any size without softening. If all you have is a low-resolution file, tell us and we will say what it needs before it reaches the press.
Yes, and a repeat run is simpler than the first one. We keep your approved specification on file, so a reorder skips the setup decisions and goes straight to production. If nothing about the artwork or the specification has changed, there is nothing to re-approve. Tell us the previous order and we will match it rather than starting the specification again.
Yes. Regalo Print has been producing custom commercial print for businesses across the USA and Canada since 2008, and every order ships tracked. The tracking number reaches you the day the job leaves, not the day it arrives. If you are working to a fixed date, say so when you order so the production schedule is built around the delivery date rather than the other way round.
